Hanghzou IUWON Technology Co., Ltd. is one of the most reliable manufacturers and suppliers of c channel making machine in China. With abundant experience, we warmly welcome you to buy high quality c channel making machine from our factory. Good service and reasonable price are available.
Our Factory & Equipment
Advanced roll forming equipment and standardized factory testing
Coil forming production line processing
This coil forming production line utilizes a continuous drive system to process 1.2–3.0 mm galvanized steel into C-channel profiles through a series of operations, including uncoiling, leveling, and continuous roll forming.
Structure of the roll forming station
Staged bending deformation is applied at each roll-forming station to control strip edge alignment and maintain a stable C-section geometry during the cold-forming process at room temperature.
Factory assembly and testing
The machine frame, roller assemblies, and drive system are assembled and tested in the factory-including calibration checks and loaded test runs-prior to shipment.
PLC Control and Cutting System
The PLC servo system synchronizes line speed with the flying cut-off system, utilizing encoder feedback to ensure accurate profile length during continuous production.
Technical Advantages of the Molding System
Based on an integrated roll forming structure and a synchronous control system
Integrated Coil Handling System
The production line consists of an uncoiler, a leveling unit, roll-forming stands, and a flying shear. Steel coils with a thickness of 1.2–3.0 mm are fed in under controlled tension. Leveling rolls reduce the curvature of the coil prior to forming.
Progressive roll forming structure
Multiple rollers process the flat steel strip into C-channel steel through progressive deformation. All rollers operate in mechanical synchronization via the main drive shaft to maintain forming stability.
PLC Synchronous Cutting System
The flying shear employs PLC and encoder feedback control. Cutting takes place during continuous motion, with length accuracy controlled to within ±1 mm, depending on feed stability.
Frame and Roller Material and Structure
The main frame is a welded steel structure that supports the rollers and the drive system. The rollers are made of GCr15 bearing steel and are precisely machined and heat treated to achieve high hardness and excellent wear resistance for the cold roll forming process.
Technical Specifications
Machine structure and operating parameters
standard
This production line processes 1.2–3.0 mm galvanized steel coils into C-channel profiles using a multi-stand roll forming process.
Certification
The machine guarding complies with CE safety standards. The electrical system utilizes a Delta PLC and is equipped with circuit breakers and emergency stop buttons to ensure shutdown protection.
Protection functions
The overload protection device limits the main drive torque. The flying shear utilizes encoder feedback to synchronize the cutting speed with the strip movement and halts operation if a speed deviation occurs.
Product Materials
The main frame utilizes a welded structural steel design to support the loads generated during roll forming. The forming rolls are made of forged 45-grade steel and undergo heat treatment to enhance surface hardness, thereby resisting contact wear during the cold forming process.
Production process
After being released from the uncoiler, the steel coil passes through leveling rolls and then through alternating bending rolls to reduce its curvature. The steel strip then enters the continuous roll-forming stands, where it is shaped into a C-channel through progressive plastic deformation. A flying shear cuts the profile to length, synchronized with the line speed via an encoder.
Precautions for Use
The operating temperature range is 0–40°C. The material thickness must be maintained between 1.2 mm and 3.0 mm to avoid overloading the rollers. The bearings require periodic lubrication during continuous operation. The electrical cabinet must be installed in a dry, well-ventilated environment to ensure the stability of the PLC.
Global Delivery and Lifecycle Services
IUWON provides delivery and technical support across more than 80 countries, including the United States, Europe, Southeast Asia, South America, and the Middle East. Its service system covers factory layout planning, on-site commissioning, and remote diagnostic support. Comprehensive lifecycle support includes installation guidance, commissioning optimization, and 24/7 online technical assistance for troubleshooting and system operational issues.
This equipment has been deployed in over 80 countries and regions worldwide and has been widely applied in automated production lines across construction, infrastructure, and industrial cold roll forming sectors.
Turnkey project services include CAD planning for factory layout, on-site installation and commissioning by engineers, and hands-on training for operators during equipment installation and initial production.
Core components come with a 12-month warranty. The service system includes 24/7 multilingual online technical support, remote PLC fault diagnosis, and troubleshooting for control system errors during operation.
Everything you need to know
Professional, efficient, and easy to work with; providing reliable technical solutions and excellent equipment design.
What materials can this machine process?
Suitable for galvanized steel, color-coated steel, and cold-rolled steel sheets with thicknesses ranging from 1.2 mm to 3.0 mm. The material undergoes leveling prior to forming to ensure precision and stability during continuous production.
What types of profiles can be produced?
Based on the roll configuration and customer drawing specifications, the system can form C-channel profiles with adjustable web heights, flange widths, and lip dimensions.
How is cutting controlled during the production process?
The flying shear system uses encoder feedback to match production line speed. The PLC system triggers the cut during the continuous movement of the strip to maintain a constant output length.
What support is available after delivery?
Support services include remote PLC fault diagnosis, operational troubleshooting, and installation assistance during commissioning based on project requirements.
Product Specifications
| brand | Machine Type | Roll forming machine | |
| Alias | C-channel forming machine | Application | Specialized machinery for steel structure products |
| Overall dimensions | Weight | ||
| custom made | Motor Power |
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